Demand planning and stock control will help Supply Chain Management (SCM) improve the
accuracy of forecasts, ensure enough inventory levels at all times and enhance profitability
by optimizing expenses. When demand planning and stock control are properly executed,
shortages of what is needed and extra stocks will be a story of the past.
Demand planners are “behind the scenes” professionals who are entrusted with this task.
Their job is not straight forward given the dynamic nature of the scope and its many
uncertainties. However, when executed right, the companies involved can capitalize on the
many untapped opportunities where SCM can make a difference.
In this course, many demand planning theories, models and best practices will be discussed.
When properly implemented, they will assist participants deal with various future scenarios
to ensure a continuous flow of inventory at the least possible cost.
Event Date: –
Course Methodology
This course uses a mix of interactive and hands-on techniques. Beside brief presentations by
the consultant and the participants, there will be many individual and group exercises. The
exercises are all work related where participants need to calculate or draw the optimal
solutions after understanding the process.
Course Objectives
By the end of the course, participants will be able to:
State the objectives of stock management and list their impact on cost and customer service
Prepare proper classification of stock and use best practices for item specification and cataloguing
Use scientific forecasting techniques to predict demand and better manage lead times
Differentiate and categorize stock cost elements
Compute the optimum ordering quantity and determine safety stocks and reorder points
Target Audience
Those involved in inventory (materials) planning and stock control at the operational and
supervisory levels. Also, all those working in other functions of materials management
(purchasing, stores, and distribution) who need to understand the mechanics of inventory
planning and stock control.
Target Competencies
Planning and logistics theory and practices
Planning and logistics work processes
Inventory management
Assessment and planning of requirements
Demand forecasting and planning
Course Outline Introduction to stock management Description and classification of inventory Forecasting demand and lead time Inventory systems
o Supply Chain Management scope
o Functions and objectives of supply chain management
o Objectives of inventory planning and stock control
o Reasons to hold inventory
o Inventory information system considerations
o Inventory push versus pull systems
o Identifying inventory costs
o Customer service in inventory management
o Types of inventory
o The inventory ABC classification ranking model
o Uses of the ABC ranking
o The inventory order cycle
o Dependent versus independent demand
o Factors affecting demand
o Factors impacting demand forecast accuracy
o Demand patterns
o Time series forecasting methods:
Seasonal demand
Moving average
Exponential smoothing
o Measuring the accuracy of the forecast
o Setting lead time and methods to control it
Inventory costs
o Inventory cost elements
Cost of item
Purchasing cost
Carrying or holding cost
Stock-out cost
o The Economic Order Quantity (EOQ) model
o Dealing with quantity discounts
o Objectives of safety stocks
o Setting safety stocks
o Determining the Reorder Point (ROP)